Desain die, hot die forging, perlakuan panas, CNC, NDT — satu atap.
Enam keluarga material untuk aplikasi teknik.
| Jenis Material | Grade / Standard | Forging Temp | Typical Applications |
|---|---|---|---|
| Carbon Steel | Q235, Q345, 45#, 20Cr, 40Cr | 900-1200°C | Komponen struktural umum, poros, roda gigi |
| Alloy Steel | 42CrMo, 35CrMo, 18CrNiMo7-6 | 1100-1250°C | Komponen struktural dan transmisi kekuatan tinggi |
| Stainless Steel | 304, 316L, 410, 17-4PH | 1050-1180°C | Komponen tahan korosi untuk makanan/farmasi |
| Aluminum | 6061, 6082, 7075, 2024 | 380-480°C | Komponen ringan otomotif dan kedirgantaraan |
| Titanium | Ti-6Al-4V (Grade 5) | 900-980°C | Komponen ringan berkekuatan tinggi untuk kedirgantaraan dan medis |
| Nickel Alloys | Inconel 625/718, Hastelloy | 1050-1180°C | Komponen suhu tinggi dan tahan korosi |
0.1 kg to 500 kg per piece. From small precision components to large structural forgings.
Down to ±0.2 mm on critical dimensions. ISO 2768-m or tighter on request.
Parts up to 1200 mm in length, 800 mm width. Complex geometries possible with custom dies.
Process control per ISO 9001. Material certifications, dimensional reports, NDT included.
Tempa panas — Press 1.000-5.000 ton, pengumpanan otomatis.
Perlakuan panas — normalizing, quenching, tempering, annealing.
Mesin CNC — 3-sumbu dan 5-sumbu.
Finishing permukaan — shot blasting, phosphating, painting, Dacromet.
Pengujian non-destruktif — UT, MPI, inspeksi dimensional.
Assembly & Kitting — sub-assembly, welding, and packaging for direct delivery to your production line.
Four subsystems, each documented down to the numbers a buyer can check.
Drawing review in 3 working days, die layout in 5–8, tonnage and stage count calculated from projected area. Die steel, shrinkage, draft and tolerance stack fixed before the cavity is cut.
A new die set in 3–4 weeks from a released layout: rough milling, vacuum heat treatment, 5-axis finishing, EDM for closed cavities, try-out before the first article.
Hydraulic, bearing and control faults with symptom, cause and check order — plus the inspection sheet and control log that catch a stop before it happens.
UT and MPI to the level the drawing names, dimensional reports with instrument and datum stated, first article from a CMM in a 20 ± 2 °C room.
State-of-the-art manufacturing facility in China.
Describe your project requirements for a technical feasibility assessment and quotation.